Krones achieves real-time optimization of packaging lines with digital twin framework

Krones, a leading provider of packaging and bottling systems, partnered with Synopsys to deploy a cutting-edge digital twin framework leveraging Microsoft Azure and NVIDIA Omniverse. Traditional fluid simulation in manufacturing took several hours per run, limiting real-time process optimization and scenario testing. By implementing a GPU-accelerated, cloud-native simulation environment hosted on Azure, Krones reduced simulation runtimes from hours to under 5 minutes. The system integrates Ansys Fluent physics, Omniverse libraries, and Azure AI, resulting in a virtually realized factory floor for real-time scenario comparison and adjustment. Enhanced collaboration is enabled across engineering, operations, and R&D teams, thanks to seamless concurrency and data-driven decision-making capabilities. CADFEM Germany GmbH customized solver settings for Krones’ needs and SoftServe provided system integration for the full deployment on Azure cloud infrastructure. The technical architecture enables scalable digital twins across industries, making sophisticated simulations accessible, which significantly reduces waste, increases resource efficiency, and speeds up product development cycles. Collaboration between Synopsys, NVIDIA, and Microsoft demonstrates how digital transformation can deliver practical, rapid agility to manufacturing operations, ultimately raising productivity to new industry standards.